A brand new short block from Tasca is $1566
2016-2018 Ford Focus Short Block G1FZ-6009-B | TascaParts.com - That could be the basis of your repairs. You need a gasket kit and a machine shop to recondition the head (clean, skim to Ra20 gasket surface finish)
The only things that
really needs building are the connecting rods. I know the piston skirt break but how can a piston skirt not crack and break if the piston sits sideways in the bore because the rod is bent? I think the rods are the root cause of many issues on tuned stock engines, ranging from subtle bottom-end ticking to destructed engines. You can reuse the new rod bearings and the new pistons from the short block as-is, just swap the rods. A set of Callies forged rods with ARP bolts costs $459 from Mountune USA
Callies C24101 Connecting Rod Set Ecoboost 2.3L
That’s 2k so far, then there are some mandatory new parts: the engine gasket kit (which includes a new head gasket and new head bolts, new valve stem gaskets, and all gaskets around the head) is around $154 (
2016-2018 Ford Focus Valve Grind Gasket Kit G1FZ-6079-F | TascaParts.com), a new
crank pulley bolt, new
flywheel bolts, a new
turbo-to-downpipe gasket, three new
PTU-to-rear propshaft bolt pairs, new
front knuckles bolts, a couple hundreds dollars at the machine shop, $35 for the Massive balance shaft delete kit (
MAEN'8647 - Massive Speed Balance Shaft Delete Kit - Massive Hardcore Racing Performance Parts - Massive Speed System - Ford Focus Specialists) plus a bit of labor for swapping the rods and bolting the head on and you have a rebuilt long block with a brand new bottom and forged rods for about $3000 plus taxes.
You may need a new oil pump and oil pickup pipe for safety, depending on how your motor failed: if there is metal debris everywhere then you can no longer trust that pump, so that’s another $67 (
2012-2020 Ford Oil Pump F2GZ-6600-A | TascaParts.com) and the oil pickup pipe EJ7Z-6622-A is about $18, you can still squeeze that in the 3k budget.
Once I asked a local independent mechanic how much they would charge for an engine swap if I supplied a long block. He owned a fully tweaked RS himself and he quoted 2k for the labor, plus consumables (oil, small hardware like exhaust studs if needed, copper washers, a couple o-rings, etc)
If you want to do a little something concrete to improve performance add the Ford Performance camshafts ($205 but you can find them cheaper if you shop around)
2015-2021 2.3L ECOBOOST HIGH PERFORMANCE CAMS - With that you need new sprocket bolts (either
Ford or ARP) and friction washers, see this post:
DIY Engine Build: ARP Bolts Shopping List and you
could add more from the ARP shopping list if you wanted.
The total could be 5-6k if you shop around well and you get a perfectly valid repair with major new parts (block, crank, rods, pistons, oil pump, camshafts) with concrete reliability and performance improvements. Order parts from Tasca as they are much cheaper but you typically wait a few days and you pay for shipping. Ford charges more but you get free FedEx 2nd day, you can create an account as a private, you just need to designate a dealership for billing but they’ll ship 2nd day to your door.